ZERBINA ENGINEERING has been appointed as a Technological Partner and Authorized Distributor of RESIMAC LTD., UK products for the Oil & Gas, Petrochemical and Energy industries In both Malaysia and Brunei:
Resimac is a global supplier of high performance epoxy and polyurethane chemical and corrosion coatings and resin based repair materials. With over 40 years experience and a high level of technical expertise, our product range is proven to perform in the most demanding of environments.
With UK based facilities, backed by our technical team and worldwide distributor network, Resimac is able to offer local solutions to all global client base.
ZERBINA ENGINEERING has the resources and technical know-how to supply and Provide application services for:
Industrial Repair & Protection
Corrosion Protection   Mechanical Repairs
Chemical Protection Specialty Repairs in Power Industry
   
CORROSION PROTECTION
Resichem corrosion protection products offer a versatile range of solutions to industrial erosion, corrosion problems. The products ensure minimal downtime of production areas or processing equipment and in many cases are tolerant of less than ideal surface preparation.
The materials are widely used in industry and ensure that expensive capital equipment and structures are given long term high performance protection from their environment.
The Resimetal corrosion protection range has been used in the Oil & Gas, Marine, Power, Chemical, Water and Paper industries.
Typical applications include :–
Coating of structural steel in a Marine/industrial environment
External tank coating Pipe bridges
Marine decking Pump or valve casings
Stairways External pipe protection
Gas holders Pedestrian bridges
Features of the product range include :– ;
Simple use Brush, roller or spray applied  
Tolerant of less than ideal surface preparation All year round application
Excellent corrosion resistance Seamless finish
Resistant to weathering and UV degradation Good adhesion to previously coated surfaces
Benefits to the user include: –
Reduced downtime of process equipment and production areas
Cost effective solution
Excellent corrosion resistance
Reduction in life cycle cost of key operating plant
 
501 CRSG - Two pack solvent free high build epoxy coating with good adhesion and corrosion protection
502 CRXF - Fast curing version of 501 CRSG, touch dry 2 hours
506 Aluprime - Two pack solvent based epoxy corrosion coating, tolerant of manually prepared surfaces
507 DWPU - Two pack solvent free PU coating, with WRAS approval
508 UVPU - Two pack solvent based polyurethane coating with UV stability, tolerant of previously coated surfaces
CHEMICAL PROTECTION
Resichem chemical coatings offer high performance protection from a wide range of aggressive industrial chemicals. The products ensure expensive chemical processing assets are protected from chemical attack and premature failure.
The coatings have been specifically developed to cover a wide range of applications and can be applied to both metallic and cementitious surfaces.
Resichem chemical protection range offers solutions that reflect the latest advances in solvent free polymer technology and take into consideration the type of surface preparation available and the customer's long term requirements.
The Resimetal corrosion protection range has been used in the Oil & Gas, Marine, Power, Chemical, Water and Paper industries.
Typical applications include :–
Fuel tanks Drainage channels Process equipment Chemical dykes
Bunds Containment areas Treatment plants
Pipework Structural steel    
Features of the product range include :–
Simple use Seamless finish
Excellent chemical resistance Good adhesion to previously coated surfaces
Brush, roller or spray applied    
Benefits to the user include :–
Guaranteed long term protection of key assets
Reduced downtime of process equipment and production areas
Cost effective solution
Reduction in life cycle cost of key operating plant
501 CRSG - Two pack solvent free high build epoxy coating with good adhesion and chemical protection
502 CRXF - Fast curing version of 501 CRSG, touch dry 2 hours
511 UCEN - Two pack solvent free epoxy novalak capable of resisting
MECHANICAL REPAIRS
Resimetal Metal Repair Systems are ideal for rebuilding and resurfacing worn or badly damaged mechanical equipment and components. The materials are based on the latest two pack solvent free epoxy technology.
The product range includes various grades to suit the numerous repairs faced by engineers and can be easily machined down to fine tolerances for close fitting components these include paste, fluid, fast curing and extended working life.
The Resimetal corrosion protection range has been used in the Oil & Gas, Marine, Power, Chemical, Water and Paper industries.
Typical repairs include :–
Leaking tank seams Worn bearing housings
Sloppy keyways Plate Bonding
Scored hydraulic rams Worn drive shafts
Cracked engine blocks Holed pump casings
Features of the product range include :–
Simple and easy to mix Easily machined down to a smooth finish
Solvent free Good chemical resistance
No shrinkage or slumping Capable of resisting temp. up to 180°C (Dry
Benefits to the user include :–
Allow quick and effective repairs to mechanical components
Reduced downtime of essential equipment
Cost effective solution to a wide range of maintenance problems
Reduction in life cycle cost of key operating plant
101 Metal Repair Paste - Rebuilding paste for repairs to badly worn or damaged metallic surfaces
102 Metal Repair Fluid - Resurfacing grade for protecting damaged metallic surfaces
103 Metal Repair Stick - Fast curing metal repair putty in stick form
104 Metal Repair Fluid XF - Surface tolerant resurfacing grade, touch dry in 30 minutes
105 Aqua Stick - Fast curing metal repair putty for underwater applications
106 Metal Repair Paste XF - Fast curing rebuilding paste for repairs to badly damaged or worn metallic surfaces
107 Metal Repair Paste XL - Extended working life rebuilding paste for repairs to metallic surfaces
EXAMPLES of work that has been carried out using RESIMAC Specialty Epoxy Coatings:
One of Resimac major refurbishment contract to refurbish over 30 1.5mtr diameter tube heat exchangers at a local polymer manufacturing site. The tube sheets require blasting, rebuilding and coating with Resimac 201 Ceramic Repair Paste and 202 Ceramic Repair Fluid.
Oil refinery refurbishment contract using Resimac single pack acrylic system - Resinox.
The contract was to water blast and apply 2 coats of Resinox to the main oil storage tanks, some of which have a diameter of 75mtrs.
FPSO process vessel protected with Resimac:
Contract with a large process vessel lining with one of the worlds largest FPSO operators.
The process vessel was operating at temperatures up to 110C and required a seamless high temperature resistant coating. The customer approved Resimac 206 Ceramic HTA Fluid which is capable of resisting aggressive industrial chemicals and acids as elevate tempt.
Power generating site has encapsulated over 50 m. of large dia. pipe in-situ, using the Resimac pipe encapsulation composite system. The materials can be applied to manually prepared surfaces and used to rebuild wall thickness from 0.5mm to 3mm.
Sulphuric Acid pit protected by Resimac :
Refurbushment of a sulphuric acid pit using Resichem 511 UCEN. The pit had become badly corroded due to the acid eating the top 20-40mm of concrete at the base of the pit.
The concrete slab was rebuilt using a polymer screed and then protected using 2 coats of Resichem 511 UCEN with a layer of chop strand matting incorporated into the coating.
Chemical Pump Rebuilt with Ceramic range :
Refurbishing several chemical pumps for a local chemical manufacturing Co. The pumps had been in operation for over 5 years, pumping a high temperature caustic solution.
The pumps were taken off line and once the casing was opened the corrosion and erosion caused by the operating environment could be seen. The pump surface was rebuilt using 201 Ceramic Repair Paste and then overcoated with 2 coats of 202 Ceramic Repair Fluid.
Desulphurisation unit coated with Resimac :
Repaired and refurbished a desulphurisation unit at a major chemical plant. The internal surfaces had become badly corroded over many years of operation and the client required a long term solution.
Resimac recommended the application of 201 Ceramic Repair Paste as the filler for any pitted or scarred surfaces with 2 coats of 202 Ceramic Repair Fluid to complete the repair and refurbishment contract.
Solvent Recovery Tank Protected :
Chemical resistant coating for a solvent recovery tank on site. Resimac recommended the application of Resichem 501 CRSG a 100% solids epoxy chemical coating which is applied in 2 coats at 300 microns per coat. The product is capable of withstanding continuous immersion conditions in a wide range of industrial chemicals and acids.
TECHNICAL DATA / APPROVALS / MSDS
In partnership with ZERBINA ENGINEERING , Resimac is able to provide full technical documentation to compliment its product range. As a company we are committed to rigorous testing of our manufactured product prior to sale to our customers and are able to provide a wide range of testing data and approvals. Please consult ZERBINA ENGINEERING Technical Personnel for any information required in Malaysia or Brunei.
 
 
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