| ZERBINA ENGINEERING has been appointed as a Technological Partner and Authorized
Distributor of RESIMAC LTD., UK products for the Oil & Gas, Petrochemical and Energy
industries In both Malaysia and Brunei:
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| Resimac is a global supplier of high performance epoxy and polyurethane chemical and corrosion coatings and resin based repair materials. With over 40 years experience and a high level of technical expertise, our product range is proven to perform in the most demanding of environments.
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| With UK based facilities, backed by our technical team and worldwide distributor network, Resimac is able to offer local solutions to all global client base. |
| ZERBINA ENGINEERING has the resources and technical know-how to supply and
Provide application services for:
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| Industrial Repair
&
Protection
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Corrosion Protection |
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Mechanical Repairs |
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Chemical Protection |
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Specialty Repairs in Power Industry |
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| CORROSION PROTECTION |
| Resichem corrosion protection products offer a versatile range of solutions to industrial erosion, corrosion problems. The products ensure minimal downtime of production areas or processing equipment and in many cases are tolerant of less than ideal surface preparation. |
| The materials are widely used in industry and ensure that expensive capital equipment and structures are given long term high performance protection from their environment.
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| The Resimetal corrosion protection range has been used
in the Oil & Gas, Marine, Power, Chemical, Water and
Paper industries.
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| Typical applications include :– |
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Coating of structural steel in a Marine/industrial
environment
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External tank coating |
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Pipe bridges |
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Marine decking |
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Pump or valve casings |
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Stairways |
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External pipe protection |
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Gas holders |
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Pedestrian bridges |
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| Features of the product range include :–
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Simple use |
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Brush, roller or spray applied |
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Tolerant of less than ideal surface preparation |
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All year round application |
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Excellent corrosion resistance |
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Seamless finish |
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Resistant to weathering and UV degradation |
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Good adhesion to previously coated surfaces |
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| Benefits to the user include: –
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Reduced downtime of process equipment and production areas |
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Cost effective solution |
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Excellent corrosion resistance |
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Reduction in life cycle cost of key operating plant |
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| 501 CRSG |
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Two pack solvent free high build epoxy coating with good adhesion and corrosion protection |
| 502 CRXF |
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Fast curing version of 501 CRSG, touch dry 2 hours |
| 506 Aluprime |
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Two pack solvent based epoxy corrosion coating, tolerant of manually prepared surfaces |
| 507 DWPU |
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Two pack solvent free PU coating, with WRAS approval |
| 508 UVPU |
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Two pack solvent based polyurethane coating with UV stability, tolerant of previously coated surfaces |
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| CHEMICAL PROTECTION
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| Resichem chemical coatings offer high performance protection from a wide range of aggressive industrial chemicals. The products ensure expensive chemical processing assets are protected from chemical attack and premature failure.
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| The coatings have been specifically developed to cover a wide range of applications and can be applied to both metallic and cementitious surfaces.
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| Resichem chemical protection range offers solutions that reflect the latest advances in solvent free polymer technology and take into consideration the type of surface preparation available and the customer's long term requirements.
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| The Resimetal corrosion protection range has been used in the Oil & Gas, Marine, Power, Chemical, Water and Paper industries. |
| Typical applications include :–
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Fuel tanks Drainage channels |
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Process equipment Chemical dykes |
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Bunds Containment areas |
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Treatment plants |
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Pipework Structural steel |
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| Features of the product range include :–
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Simple use |
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Seamless finish |
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Excellent chemical resistance |
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Good adhesion to previously coated surfaces |
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Brush, roller or spray applied |
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| Benefits to the user include :–
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Guaranteed long term protection of key assets |
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Reduced downtime of process equipment and production areas |
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Cost effective solution |
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Reduction in life cycle cost of key operating plant |
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| 501 CRSG |
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Two pack solvent free high build epoxy coating with good adhesion and chemical protection |
| 502 CRXF |
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Fast curing version of 501 CRSG, touch dry 2 hours |
| 511 UCEN |
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Two pack solvent free epoxy novalak capable of resisting |
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| MECHANICAL REPAIRS |
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Resimetal Metal Repair Systems are ideal for rebuilding and resurfacing worn or badly damaged mechanical equipment and components. The materials are based on the latest two pack solvent free epoxy technology.
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| The product range includes various grades to suit the numerous repairs faced by engineers and can be easily machined down to fine tolerances for close fitting components these include paste, fluid, fast curing and extended working life. |
| The Resimetal corrosion protection range has been used in the Oil & Gas, Marine, Power, Chemical, Water and Paper industries.
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| Typical repairs include :–
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Leaking tank seams |
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Worn bearing housings |
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Sloppy keyways |
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Plate Bonding |
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Scored hydraulic rams |
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Worn drive shafts |
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Cracked engine blocks |
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Holed pump casings |
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| Features of the product range include :–
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Simple and easy to mix |
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Easily machined down to a smooth finish |
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Solvent free |
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Good chemical resistance |
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No shrinkage or slumping |
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Capable of resisting temp. up to 180°C (Dry |
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| Benefits to the user include :–
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Allow quick and effective repairs to mechanical components |
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Reduced downtime of essential equipment |
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Cost effective solution to a wide range of maintenance problems |
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Reduction in life cycle cost of key operating plant |
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| 101 Metal Repair Paste |
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Rebuilding paste for repairs to badly
worn or damaged metallic surfaces |
| 102 Metal Repair Fluid |
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Resurfacing grade for protecting damaged metallic surfaces |
| 103 Metal Repair Stick |
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Fast curing metal repair putty in stick form |
| 104 Metal Repair Fluid XF |
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Surface tolerant resurfacing grade, touch dry in 30 minutes |
| 105 Aqua Stick |
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Fast curing metal repair putty for underwater applications |
| 106 Metal Repair Paste XF |
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Fast curing rebuilding paste for repairs to badly damaged or worn metallic surfaces |
| 107 Metal Repair Paste XL |
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Extended working life rebuilding paste
for repairs to metallic surfaces |
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| EXAMPLES of work that has been carried out using RESIMAC Specialty
Epoxy Coatings:
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| One of Resimac major refurbishment contract to refurbish over 30 1.5mtr diameter tube heat exchangers at a local polymer manufacturing site. The tube sheets require blasting, rebuilding and coating with Resimac 201 Ceramic Repair Paste and 202 Ceramic Repair Fluid. |
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| Oil refinery refurbishment contract using Resimac single pack acrylic system - Resinox.
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| The contract was to water blast and apply 2 coats of Resinox to the main oil storage tanks, some of which have a diameter of 75mtrs.
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| FPSO process vessel protected with Resimac:
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| Contract with a large process vessel lining with one of the worlds largest FPSO operators.
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| The process vessel was operating at temperatures up to 110C
and required a seamless high temperature resistant coating.
The customer approved
Resimac 206 Ceramic HTA Fluid which is capable of resisting aggressive industrial chemicals
and acids as elevate tempt.
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| Power generating site has encapsulated over 50 m. of large dia. pipe in-situ, using the Resimac pipe encapsulation composite system. The materials can be applied to manually prepared surfaces and used to rebuild wall thickness from 0.5mm to 3mm. |
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| Sulphuric Acid pit protected by Resimac :
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| Refurbushment of a sulphuric acid pit using Resichem 511 UCEN. The pit had become badly corroded due to the acid eating the top 20-40mm of concrete at the base of the pit.
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| The concrete slab was rebuilt using a polymer screed and then protected using 2 coats of Resichem 511 UCEN with a layer of chop strand matting incorporated into the coating.
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| Chemical Pump Rebuilt with Ceramic range :
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| Refurbishing several chemical pumps for a local chemical manufacturing Co. The pumps had been in operation for over 5 years, pumping a high temperature caustic solution.
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| The pumps were taken off line and once the casing was opened the corrosion and erosion caused by the operating environment could be seen. The pump surface was rebuilt using 201 Ceramic Repair Paste and then overcoated with 2 coats of 202 Ceramic Repair Fluid.
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| Desulphurisation unit coated with Resimac :
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| Repaired and refurbished a desulphurisation unit at a major chemical plant. The internal surfaces had become badly corroded over many years of operation and the client required a long term solution.
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| Resimac recommended the application of 201 Ceramic Repair Paste as the filler for any pitted or scarred surfaces with 2 coats of 202 Ceramic Repair Fluid to complete the repair and refurbishment contract.
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| Solvent Recovery Tank Protected :
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| Chemical resistant coating for a solvent recovery tank on site.
Resimac recommended the application of Resichem 501 CRSG a 100% solids epoxy chemical coating which is applied in 2
coats at 300 microns per coat. The product is capable of withstanding continuous immersion conditions in a wide range of industrial chemicals and acids.
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| TECHNICAL DATA / APPROVALS / MSDS |
| In partnership with ZERBINA ENGINEERING , Resimac is able to provide full technical documentation to compliment its product range. As a company we are committed to rigorous testing of our manufactured product prior to sale to our customers and are able to provide a wide range of testing data and approvals. Please consult ZERBINA ENGINEERING Technical Personnel for any information required in Malaysia or Brunei.
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